Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

Ana sayfa Ürünler Otomatik Kontrol Terazisi

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Ürün ayrıntıları:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Ödeme & teslimat koşulları:

Minimum Order Quantity:	1 set
Fiyat:	Pazarlık edilebilir
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

İletişim

Detaylı ürün tanımı

Ürün:	Akıllı kontrol ile üretimde ağırlık varyasyon zorluklarının çözülmesi	Maksimum hız:	150-800 ürün/dakika (yapılandırılabilir)
Tartı doğruluğu:	± 0.1g ila ± 2g (hıza bağlı)	Minimum tespit edilebilir sapma:	Hedef ağırlığın% 0.5'i
Konveyör tipi:	Modüler plastik, paslanmaz çelik veya PU kayışı	Reddetme sistemi:	Pnömatik itici, damla geçidi veya kol yönlendiricisi
Kayış genişliği:	150-600mm (ayarlanabilir)	Otomatik kalibrasyon:	Her 4-8 saatte bir kendi kendine kalibrasyon
Değişim süresi:	<5 dakika (araçsız tasarım)	Çok şeritli özellik:	2-6 paralel şerit
Güç tüketimi:	0.5-1.2 kW (enerji tasarrufu sağlayan modlar)	Failures Arasında Ortalama Süre (MTBF):	> 25.000 saat
Gerçek Zamanlı İşlem Ayarlaması:	Dolgu makinelerine otomatik geri bildirim	Öngörücü bakım:	AI tabanlı bileşen aşınma izleme
Veri Entegrasyonu:	ERP/MES/SCADA uyumlu (OPC UA, JSON, XML)	Düzenleyici onaylar:	FDA, AB 2017/745 (MDR), OIML R51
IP derecesi:	IP54 (Standart), IP66 (WashDown Mevcut)	Gürültü seviyesi:	<65 dB
Vurgulamak:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

Etiket:

İlgili kişi: Mrs. Shirley

Tel: +86-15851932889

Faks: 86-519-68781609

Diğer ürünler

C35 AdvancedLine Checkweigher for Ultimate Production Efficiency

Ürün: C35 GelişmişLine Çek tartıcı

Denetim uygulaması: Tamlık Kilo Kontrolünü Kontrol Edin

Sanayi: Kimyasal, Gıda ve İçecek Metal, Plastik ve Elektronik Bileşenler

Tartı doğruluğu: ± 0.01 g

Checkweigher Combinations with Vision Systems

Ürün: Görme sistemleri ile kombinasyonları kontrol edin

Kameralar: 2-8x Endüstriyel CMOS (5-20MP)

Optik: Telekentrik lensler (0.1-0.5x büyütme)

aydınlatma: Çok açılı LED dizileri (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Ürün: Endüstriyel Ağırlık Dama

Kayış genişliği: 150-800mm (ayarlanabilir)

Kayış malzemesi: PU, PVC veya Metal Tespit edilebilir

Kayış hızı: 5-120 m/dk (servo kontrollü)

Checkweigher Integration in Packaging Lines

Ürün: Ambalaj hatlarında entegrasyonu kontrol edin

Konveyör genişliği: 200-1200mm

Kemer Hızı Senkronizasyonu: 5-120 m/dakika

Ürün aralığı: Min. Ürünler arasında 50 mm

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

Ürün: Farmasötik dereceli Otomatik Çekçiler

Tartı aralığı: 0.1mg - 500g (toplu için 5 kg'a kadar özelleştirilebilir)

Okunabilirlik: 0.1mg (mikro dengeleme modelleri), 1mg (standart)

Kesinlik: ± 0.1mg ila ± 5mg (modele bağlı olarak)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

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