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Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
  • Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Ürün ayrıntıları:
Place of Origin: CHINA
Model Number: Industry 4.0 Checkweighing Solutions
Ödeme & teslimat koşulları:
Minimum Order Quantity: 1 set
Fiyat: Pazarlık edilebilir
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
İletişim
Detaylı ürün tanımı
Ürün: Endüstri 4.0 Çek Çözüm Çözümleri Tartı aralığı: 0.1g - 50kg (özelleştirilebilir)
Kesinlik: ± 0.1g ila ± 1g (yük hücresine bağlıdır) Tartı hızı: 400 öğeye kadar/dakikaya kadar (yüksek hızlı modeller)
Çözünürlük: 1: 10.000 (veya hassas uygulamalar için daha yüksek) Gerçek Zamanlı İşleme: Ölçüm başına 50ms gecikme
İstatistiksel Araçlar: SPC (CP/CPK), Trend Analizi, OOS (Spec dışı) Uyarılar Öngörücü bakım: Yük hücreleri/motorlar için AI bazlı anomali tespiti
Protokoller: OPC UA, MQTT, REST API, Modbus TCP/IP Bulut entegrasyonu: AWS IoT, Microsoft Azure, Google Cloud
ERP/MES Uyumluluğu: SAP, Siemens Mindsphere, Rockwell FactoryTalk Ret mekanizması: Pnömatik itici, servo tahrikli kol veya konveyör saptırıcıları
Geri bildirim döngüsü: Dolgu/Packer ayarlarını PLC üzerinden ayarlar (örn., Siemens, Allen-Bradley) Standartlar: FDA 21 CFR Bölüm 11, AB Ağırlıkları ve Ölçüm Direktifi, GMP, HACCP
Veri Günlüğü: CSV, PDF, SQL veritabanı (tam denetim izi) Kimlik entegrasyonu: Barkod/QR/RFID taraması parti izleme
Görüntülemek: 7 "–15" dokunmatik ekran (linux/windows işletim sistemi) Yazılım: Web Tabanlı Gösterge Tablosu (Gerçek Zamanlı + Tarihsel Raporlar)
Uyarı: SMS/Sapma/Bakım için E -posta Bildirimleri Güç Kaynağı: 24V DC / 110–230V AC
Çalışma Sıcaklığı: 0 ° C ila 40 ° C (32 ° F ila 104 ° F) IP Derecelendirmesi: IP65 (zorlu ortamlar için toz/suya dayanıklı)
Konveyör tipi: Kayış, silindir veya titreşimli besleyici (paslanmaz çelik AISI 304/316) Boyutlar: Özelleştirilebilir (Tipik: 800-2000mm uzunluk)
Vurgulamak:

automatic checkweigher with real-time analytics

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Industry 4.0 checkweighing solutions

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checkweighing machine with data analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance, and process optimization.

Key Features
  • High-Precision Checkweighing - Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements with tolerance-based sorting.
  • Real-Time Data Analytics - Instant weight data processing with AI-driven trend analysis and Statistical Process Control (SPC).
  • IoT & Cloud Integration - Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems with cloud-based dashboards.
  • Automation & Smart Feedback - Automated rejection mechanisms and closed-loop feedback to upstream/downstream machines.
  • Traceability & Compliance - Digital record-keeping for audits with barcode/QR code scanning for batch tracking.
  • User-Friendly HMI & Alerts - Touchscreen interfaces with customizable reporting and real-time alerts.
Benefits
Improved Quality Control - Reduces giveaway and ensures consistency
Higher Efficiency - Minimizes downtime with predictive maintenance
Regulatory Compliance - Automated documentation for food, pharma, and logistics
Cost Savings - Optimizes material usage and reduces waste
Applications
  • Food & Beverage - Portion control, labeling compliance
  • Pharmaceuticals - Pill/capsule weight verification
  • Logistics - Package weight checks for shipping accuracy
  • Cosmetics & Chemicals - Filling line precision
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud
Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics 0

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into a smart, data-driven process, enhancing productivity and quality in modern smart factories.

İletişim bilgileri
SMARTWEIGH INSTRUMENT CO.,LTD

İlgili kişi: Shirley

Tel: +86-15851932889

Faks: 86-519-68781609

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