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Maximizing Production Output with High-Speed Checkweighing

Maximizing Production Output with High-Speed Checkweighing

  • Maximizing Production Output with High-Speed Checkweighing
  • Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
Ürün ayrıntıları:
Menşe yeri: ÇİN
Model numarası: Yüksek Hızlı Kontrol Ağırlığı ile Üretim Verimliliğini Maksimize Etmek
Ödeme & teslimat koşulları:
Min sipariş miktarı: 1 set
Fiyat: Pazarlık edilebilir
Ambalaj bilgileri: Caron kutusu
Teslim süresi: 10-30 gün
Yetenek temini: Ayda 2000 Set
İletişim
Detaylı ürün tanımı
Ürün: Yüksek hızlı kontrol ile üretim çıkışını en üst düzeye çıkarmak Tartma oranı: 100-600 adet/dakika
Konveyör hızı: 0.2-2.0 m/s (ayarlanabilir) Dengeleme süresi: ≤1 saniye
Ağırlık toleransı: Hedef ağırlığın% 0.1-0.5'i Tekrarlanabilirlik: Okumanın% 0.05-0.2'si
Minimum tartılabilir değer (e): 1-10g (Sınıf III) Mekanizma hızını reddet: ≤50ms yanıt süresi
Aşırı Yük Koruması: Maksimum kapasitenin% 120'i Çalışma Sıcaklığı: 0 ° C ila 40 ° C
Titreşim direnci: ± 0.2g (ISO 10816-3) Güç Kaynağı: 24V DC ±% 5 veya 100-240V AC, 50/60Hz
EMC uyumluluğu: EN 61326-1 (Endüstriyel EMI/RFI bağışıklığı) Veri günlüğü çözünürlüğü: Zaman damgası ± 1ms, ağırlık ± 0.01g
Arayüz protokolleri: USB, RS-232, Ethernet, IoT (MQTT/OPC UA) Ticaret için yasal sertifika: NTEP (ABD), Orta (AB), OIML R51 (Global)
Malzeme güvenliği: FDA uyumlu (21 CFR) / paslanmaz çelik 316 Hediye Azaltma: Ürün maliyetinin% 0.5-2'si
Yanlış reddetme oranı: <% 0.1
Vurgulamak:

high-speed checkweighing load cell

,

Mettler Toledo production weighing

,

industrial checkweighing load cell

Maximizing Production Output with High-Speed Checkweighing
High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals, and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing these systems ensures minimal waste, regulatory adherence, and maximum efficiency.
System Integration & Automation
  • Seamless PLC/Sensor Communication
    • Use EtherCAT or PROFINET for real-time data transfer
    • Integrate with MES/ERP systems for batch tracking
  • AI-Based Dynamic Adjustment
    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability
Advanced Technologies for High-Speed Checkweighing
Multi-Head Checkweighers
  • Parallel weighing stations (2-16 heads) increase speed without sacrificing accuracy
  • Example: Ishida multi-head weighers achieve 400-600 packs/minute in snack production
Dynamic Weight Compensation
  • Real-time adjustments for:
    • Product positioning errors (e.g., off-center loads)
    • Vibration & airflow disturbances (common in high-speed lines)
Vision-Assisted Checkweighing
  • Combines weight + shape/volume detection to:
    • Reduce false rejects (e.g., underfilled but overweight packages)
    • Ensure label compliance (e.g., net content regulations)
Key Recommendations
  • Optimize speed & accuracy with servo-driven conveyors and AI adjustments
  • Ensure compliance with NTEP, MID, or OIML R51 certifications
  • Leverage multi-head & vision-assisted systems for higher throughput
  • Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability
Technical Specifications
Parameter Specifications
Weighing Rate 100-600 units/minute
Conveyor Speed 0.2-2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1-0.5% of target weight
Repeatability ±0.05-0.2% of reading
Minimum Weighable Value (e) 1-10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)
Maximizing Production Output with High-Speed Checkweighing 0

İletişim bilgileri
SMARTWEIGH INSTRUMENT CO.,LTD

İlgili kişi: Shirley

Tel: +86-15851932889

Faks: 86-519-68781609

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